Which 10″ Miter Saw Blade Works Best for Cutting Aluminum?

01 Sep.,2023

 

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Susan wrote in:

I am looking for info on a 10″ miter saw blade.   I cut a lot of aluminum and I need a clean cut with little spurs.  can you advise the best teeth count to get?

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Our response:

It’s not just about tooth count. For cutting aluminum, your best bet would be for a blade suited for non-ferrous materials. These blades typically have “TCG” triple chip grind tooth profiles, which work best on aluminum and plastic materials.

Something like the Freud LU77M010 (more info, $62 via Amazon) is what I’d pick. This blade is designed for cutting non-ferrous tubing, plates, and profiles with 1/4″ maximum wall thicknesses, and there are other blades designed for cutting thicker and thinner aluminum materials.

Generally, non-ferrous TCG 10″ blades will have between 72 and 100 teeth.

Although I didn’t mention this to Susan, there are ways to cut aluminum materials with blades designed to cut wood. However, that’s not something I would recommend.

Years ago I purchased a now-discontinued Freud TK706 non-ferrous blade, and it’s served me quite well. I do have a small Evolution metal-cutting chop saw (here are some general opinions of the brand), but continue to use my Freud blade for certain things.

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Freud and Diablo are my preferred miter saw blade brands, but I would trust Oshlun too as a 3rd brand choice.

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