The global market size of industrial seals and automotive gaskets is massive. Currently, the estimated market size of the industrial seals industry is approximately USD 17.33 million and is expected to rise more, with an estimated growth rate of 6.6%.
From oil and gas industries to aerospace, automotive, chemical, and even power generation industries, seals are an integral part of their supply systems. Hence, the demand for industrial or mechanical seals is always high.
Seal manufacturers enjoy a lucrative market because of the high demand worldwide, but the top competitors are making the most of this industry. The top competitors contribute to the majority of worldwide supplies because they maintain uncompromising quality and can easily cope with the increasing demand by boosting their production.
When businesses seeking mechanical seal manufacturers to partner with recognize the names of the top seal manufacturing companies, it becomes easier for them to choose an ideal partner. The top 10 mechanical seals manufacturer companies who are dominating the global market today include:
Origin: China
Year Established: 2006
A leading mechanical seal manufacturing brand emerging from the Shenzhen district of China, DCW or Dechengwang is a well-recognized brand specializing in manufacturing top-quality fluoropolymer seals and components.
Regarded as a specialist in seals and valves, mostly PTFE seals and PEEK seals, DCW has conducted extensive research for years to combine modern technology in manufacturing machined components that are made from ultra-high strength thermoplastic composite materials.
DCW is one of the best seal manufacturing companies supplying PTFE Teflon seals across the country and to global clients. These high-quality seals are purchased by industries including mechanical engineering, aerospace, oil and gas, medical engineering, food processing, chemical plant, and automotive industries.
From PTFE cup seals to other industry variants, DCW takes pleasure in customizing the seals based on industrial requirements. The variations of materials to expect when customizing products from DCW include graphite-filled, glass-filled, carbon-filled, and bronze-filled PTFE, PTFE compounds, PVDF, PEEK and PEEK compound, PFA, and PCTFE. If required in bulk, DCW has the most affordable custom options for industries.
Origin: Illinois, USA
Year Established: 1917
An American company about 100 years old, John Crane was the first-ever company in the world to design and manufacture an automotive mechanical seal in the year 1949. Till then, John Crane has been recognized as a landmark of success in the seal manufacturing industry. The company is a subsidiary of the renowned Smiths Group, the one that focuses on manufacturing mechanical seals and other engineered products.
For decades, John Crane has been a leading mechanical seal manufacturer, constantly trying to implement new technological advancements into seal models. Today, the company specializes in automotive seals and flat gaskets and is taking major steps toward carbon neutrality by the year 2050.
Origin: London
Year Established: 1997
A manufacturing company that has been operating for more than 230 years, Flowserve has its roots in London. In the year 1790, Flowserve established its first legacy brand then, recognized as Simpson and Thompson. It was not more than 25 years ago Flowserve got established as a public company under the New York Sock Exchange and, since then, has been dominating globally with the supply of mechanical seals.
Today, Flowserve is counted among the well-recognized seal manufacturing companies that offer modern sealing solutions for industrial applications. You can expect world-class standards along with a variety of mechanical seals, including compressor, gas barrier, metal bellow, duty seals, cartridge seals, and much more.
Origin: Japan
Year Established: 1884
An internationally-recognized company specializing in manufacturing sealing equipment, Eagle Brugmann is praised for its advanced sealing technology. From manufacturing seal supply systems to gaskets and packings, carbon floating ring seals, mechanical seals, magnetic couplings, and much more, the brand specializes in offering modern solutions to oil and gas industries, refineries, chemical and petrochemical industries, pharmaceutical, and many others.
Source: GoogleThe Japanese brand, Eagle Brugmann, is a global success today and partners with other international companies like the Freudenberg from Germany. The brand is also associated with EKK Group, another Japanese seal-manufacturing company. Eagle Brugmann also offers OEM solutions and focuses on energy efficiency.
Origin: Karnataka, India
Year Established: 1905
Hailing from the state of Karnataka in India, Trelleborg Sealing is an ISO-certified private limited company and one of the largest seal manufacturers in the world. A leader in offering polymer solutions worldwide, Trelleborg Sealing specializes in elastomer o-ring seals, seals for control systems, precision seals, custom-molded polymer compounds, bearings, rotary shaft seals, hydraulic seals, and a lot of other varieties of industrial seals.
For more than 40 years, Trelleborg Sealing has been giving competition to other mechanical seal manufacturers through its quality products. The company has left a benchmark for the most advanced sealing solutions across the country and worldwide.
Origin: India
Year Established: 1983
A leading brand in the global rubber industry, Delux Rubber Industries hail from Chennai, India. The company is a leading manufacturer of gaskets, ring seals, oil seals, washers, and much more across India and also serves global clients. Delux Rubber employs hi-tech manufacturing processes to cater to the needs of automobile, power generation, chemical, and other industries.
Source: GoogleRubber products are a primary focus of the company; they specialize in designing and manufacturing rubber products that are innovative and manufactured through high-end techniques. The company is ISO-certified and focuses on offering high-quality products at an affordable range.
Origin: Japan
Year Established: 1897
Sakagami is a leading pneumatic and hydraulic seal manufacturing company in Japan. First coming into existence in the year 1897, Sakagami specializes in manufacturing o-ring seals, bearings, various pneumatic equipment, and hydraulic seals. Other than these, the company also supplies industrial seals, seal parts, rubber and plastic moldings, and OEM solutions.
This Japanese company is praised for its product quality as it follows a strict quality maintenance procedure during the manufacturing of seals and components.
Origin: United Kingdom
Year Established: 1979
A world’s leader when it comes to the manufacture and design of mechanical seals. AESSEAL is growing rapidly across the globe. Today, the brand has manufacturing units in more than 109 countries and operates from more than 230 locations. AESSEAL is the ultimate destination for mechanical seals, packing and seal support systems, and bearing protectors. You can expect a range of top-quality mechanical seals that are appropriate for various industrial uses.
This leading mechanical seal manufacturer is also recognized for their ethical manufacturing practices. AESSEAL takes sustainability seriously and offers sealing solutions with reduced water and energy consumption.
Origin: New York, USA
Year Established: 1945
Another renowned name when it comes to the best precision part manufacturing, Howard J Moore Company, came into existence in the World War II era and since then has been providing top-quality custom solutions.
From electronics and aviation industries to medical, defense, and engineering, the company has remained a trustworthy name ever since its existence. The company usually specializes in manufacturing rubber, plastic, metal fabricated, and phenolic machined parts.
Origin: USA
Year Established: 1966
The last one on the list is a well-recognized mechanical seal manufacturer that specializes in manufacturing elastomer products of the highest quality. From seals and gaskets to tubings and moldings, Vanguard maintains its extraordinary quality in every piece manufactured. You can customize rubber and silicone seals, sealing and packing devices, elastomeric gaskets, and so much more from this exceptional engineering company.
Thus, these were the leading manufacturers in the global market recognized for offering top-notch sealing solutions. If you are seeking a manufacturing company to partner with, DCW is undoubtedly an ideal choice for your business. From choosing top-quality raw materials to carrying out quality inspections without fail, the brand has exceptional capabilities of becoming a reliable manufacturing partner to businesses. Contact us to get a quote and explore our custom services.
Oil seals are found in a wide range of applications, in virtually every industrial sector. It is essential to select the correct oil seal so that the application in which it is used can run efficiently, free of leaks or other issues. In this blog, we explain which factors you should pay attention to when selecting the best oil seal for your application.
The group of oil seals used in dynamic applications include radial shaft seals that seal a rotating shaft around its circumference. They are also known as lip seals, but in this blog we will use the term oil seals.
Usually, these oil seals are used to seal lubricating oil or grease and contain it within the application, so that moving parts such as bearings are continually supplied with enough lubrication. However, such seals are also used for sealing other liquids, gases, and solids, such as powders or granules.
An oil seal consists of:
The lip is specially designed to ensure the oil seal works effectively with the different forces that arise during rotation. Many different designs and materials are used, so countless types of oil seals are available. These are chosen according to the application; pumps, gearboxes, wheels, and many other rotating applications where fluids need to be sealed. They are used in a variety of sectors, such as the chemical industry, manufacturing, wind turbines, automotive sector, food industry, and more. Oil seals are used in nearly all sectors.
What should you take into account when selecting an oil seal? Different types of oil seals and various types of materials are available, each designed for specific uses. It is also important to select the right size of oil seal for the best results. For this reason, selecting the right oil seal requires adequate understanding of the application in which it will be used.
Most standard oil seals have to comply with the DIN 3760 and ISO 6194 standards. Different standard types of oil seals are available that comply with these requirements.
The most common oil seals are the ERIKS types R, RST, M and MST, which correspond respectively to types A, AS, B and BS according to DIN 3760/ISO 6194.
DIN
Standard 3760/3761
ERIKS
DIN
A
Standard 3760/3761
Rubber covered
ERIKS
R
DIN
AS
Standard 3760/3761
As type A with dust lip
ERIKS
RS
DIN
B
Standard 3760/3761
Metal cased design
ERIKS
M
DIN
BS
Standard 3760/3761
As type B with dust lip
ERIKS
MS
DIN
C
Standard 3760/3761
Double metal cased
ERIKS
GV
DIN
CS
Standard 3760/3761
As type C with dust lip
ERIKS
GVST
All are fitted with a spring to preload the sealing lip. All these types are for non-pressurised or low-pressure applications up to 0.5 bar for diameters of a limited size. For diameter of 500 mm or more, the maximum pressure is 0.1 bar. For higher pressures, special types or PTFE lip seals can be used.
ERIKS type M (type B according to the DIN standard) has a single metal casing and rubber sealing lip. Since the casing is made of metal, it must be fitted in a well-finished, undamaged groove. Large volumes of oil seals with metal casings are often cheaper, which is why they are often used as original equipment in machines. However, if an oil seal has to be replaced, types with a rubber exterior (type R or RST) are easier to fit. Type MST is similar to M and commonly used. The difference is the dust lip in the MST oil seal that prevents dust and dirt reaching the sealing lip, and extends its service life in dusty environments.
ERIKS type GV (type C according to DIN) is equivalent to type M, but is a heavy-duty version with a double metal casing. This can be a useful solution with larger diameters in more demanding applications. There is also a version of this type with a dust lip; the GVST (type CS according to DIN).
ERIKS type R (type A according to the DIN standard) is identical in shape to type M, but has a rubber outer case with metal reinforcement on the inside. The rubber creates a good seal in the housing, even if the housing has suffered minor damage or is not in its best condition for other reasons. The RST version has a dust lip. These types are often chosen to replace a type with a metal outer case because they are easier to install and can cope with minor damage to the groove, such as scratches.
ERIKS also supplies the types GR and GRST. These are virtually identical to the types R and RST, except in this case the metal inner ring is also completely encased in rubber. ERIKS uses FKM rubber here as standard, so these seals are ideal for use in acidic environments.
An overview of the different standard types of oil seals and their main characteristics is shown below.
In addition to these standardised types, the following special types are also available:
These are comparable to type R and RST, except the outer case does not have a metal reinforcement ring. To compensate, the outside is not made of normal rubber, but a hard, heavy-duty rubber fabric. The advantage is that these types can be made in a split version. They are almost always produced to order, and made of NBR or FKM.
These types are made with a metal outer case and a PTFE lip. They are suitable for a wide range of temperatures from -90 °C to +260 °C.These lip seals can also be used for higher pressures of up to 10 bar (special types up to 25 bar) and rotational speeds of up to 40-45 m/s. Certain grades of PTFE are suitable for use in pharmaceutical and food applications. One important point is that PTFE lip seals do require a shaft with a harder, smoother finish.
Cassette seals are designed to maximise grease or oil retention and protection against liquid or solid contaminants. These seals are provided with their own bushings in which dirt is kept out and oil/grease kept in by a multi-lip seal.
These cassette seals are widely used in wheel-end applications, such as the axles of agricultural machinery or off-road trucks.
The sealing lip of the RST-D is more heavy-duty, so it can cope with pressures of up to 10 bar at slightly lower rotation speeds.
Reinforced GVP design for larger diameters, with rotation speeds of up to 15 m/s and pressure of 3-4 bar
Outer case
The metal used in the outer case of oil seals is usually made of carbon steel. Upon request, and depending on quantities, a different type of steel (such as stainless steel) can be used.
The quality of the rubber or rubber fabric used to make an outer case is the same as the quality of the rubber sealing lip. Fabric reinforced rubber is, as the name suggests, rubber reinforced with a fabric.
Spring
Standard springs are made of carbon steel. We use stainless-steel springs for our GR and GRST oil seals made from FKM rubber. In some rare cases, an O-ring is even used as a spring element. Standard PTFE lip seals are not fitted with springs.
Sealing lip
The sealing lip is always made of a rubber or synthetic material. For oil seals with a rubber outer case (R, RST, GR, GRST), the rubber quality of the sealing lip and the outer case are the same.
The material of the sealing lip is chosen according to the liquid to be sealed and the rotational speed. For larger shafts, an NBR sealing lip can cope with surface speeds of up to 10-12 m/s, while an FKM lip is suitable for speeds of up to 35-38 m/s.
Nitrile Butadiene Rubber (NBR, nitrile)
NBR, also known as nitrile rubber or nitrile, is the most popular material for an oil seal because of its good resistance to many oils and greases, such as mineral grease and hydraulic oil. Depending on their composition, synthetic oils and greases, such as those based on glycol, can damage NBR rubber materials. Depending on the amount of glycol, a PTFE lip seal may be the best choice. NBR is also unable to cope with contact with acids and solvents. The rubber is suitable for oil and grease at temperatures from -35 °C to 100 °C.
Most ERIKS oil seals, such as the types M, MST, R and RST, are made of NBR as standard.
Fluorine rubber (FKM, Viton™)
FKM or FPM, which is in well-known brand Viton™, can withstand higher liquid temperatures of up to 180 ˚C. FKM is highly resistant to strong acids and bases, as well as to synthetic oils and greases. Glycol-based oil and grease, however, can also damage FKM.
Because of the higher temperature resistance of FKM, this material is also chosen for applications where higher speeds play a role, which raise the temperature at the sealing lip considerably. Usually, using FKM will result in a longer life than using NBR. This compensates the higher price of FKM compared to NBR, as an FKM does not have to be replaced as frequently. The low temperature resistance of standard FKM is limited to -15 ˚C.
Polytetrafluoroethylene (PTFE, Teflon®)
PTFE, which is used in the well-known brand Teflon®, is less commonly used, but it is the preferred material for specific rotating seals in the chemical, food and pharmaceutical industries. This material is notable for having a very low frictional resistance and the best chemical resistance. It can also withstand a very wide range of temperatures in these types of seals; -80 ˚C to 200 ˚C. The shafts on which oil seals with PTFE lips are used require a harder and finer finish. Something like an axle sleeve can also be used to meet this requirement.
EPDM
EPDM oil seals are less common. They are used in solvent, hot water and steam applications, EPDM resists low temperatures down to -50 °C and UV radiation well. Some types of EPDM are also suitable for higher temperatures up to +150 °C. EPDM oil seals are usually available upon request.
VMQ (silicone)
VMQ, also known as silicone, is also used for oil seals, but this is less common because the mechanical strength of VMQ is low and this material has poor wear-resistance This makes it less suitable for dynamic applications, but it can withstand fairly low and high temperatures from -60 °C to 200 °C. Many types of VMQ are also suitable for contact with pharmaceutical and food products, so VMQ is an option worth considering. VMQ oil seals are usually available on request.
Rubber type
Material Code ISO 1629
Heat resistance
Rubber type
Nitrile
High wear resistance good running properties for general use
Material Code ISO 1629
NBR
Heat resistance
-35 °C to + 100 °C
Rubber type
Polyacrylate
Better heat, oil and chemical resistance than NBR
It is recommended for use in oil which contains load bearing additives such as EP gear oils
Material Code ISO 1629
ACM
Heat resistance
-20 °C to + 130 °C
Rubber type
Viton®
High level of chemical resistance
High temperature resistance
Material Code ISO 1629
FPM
Heat resistance
-15 °C to + 180 °C
Rubber type
Silicone
Wide temperature range
Commonly used in low temperature applications
Very prone to mechanical damage during fitting
Material Code ISO 1629
MVQ
Heat resistance
-50 °C to + 150 °C
Rubber type
Polytetrafluoroethylene
Chemical resistant
Low coefficient of friction poor elastic properties not wear resistant if used by dynamic applications
Material Code ISO 1629
PTFE
Heat resistance
-80 °C to + 200 °C
Rubber type
Leather
Recommended for abrasive applications
Good running properties, due to the impregnated seal lip
Can be used on shafts which have a surface roughness outside the range for rubber seals
Not suitable for water
Material Code ISO 1629
-
Heat resistance
-40 °C to + 90 °C
Oil seals are available in an immense range of sizes, for shafts from a few millimetres to several metres. Once the shaft diameter, groove diameter (housing diameter) and groove width are known, selecting an appropriate oil seal is a simple task. An oil seal or its product description is usually associated with three dimensions, for example 6x15x4. These refer to the sizes of the hardware for which the oil seal is designed. In this example, this oil seal is suitable for: 6-mm shaft diameter x 15-mm groove diameter x 4-mm minimum groove width.
Have you found the right oil seal for your application? The next step is fitting the oil seal correctly, so that it remains undamaged.
Before fitting the oil seal, it is essential to check that the oil seal, shaft and bore are clean and undamaged. The surfaces the oil seal will come into contact with must be free of sharp points or burrs. The sealing lip is fragile, so even minimal damage can cause a leak. It is also important that the shaft and bore are correctly finished.
To install an oil seal properly, the shaft must be undamaged. This is so the oil seal can do its job properly on the one hand, and to prevent it from being damaged during fitting on the other. In addition, it is very important to lubricate the shaft, the sealing lip and the bore with plenty of grease. This will allow the oil seal to slide more easily over the shaft and prevent dry running after the first rotation. The oil seal may also come into contact with the keyway, thread or other grooves when sliding over the shaft. By taping or covering the shaft at the location of these irregularities with oil-soaked paper, the oil seal can be mounted without damage to the sealing lip.
Other important factors are ensuring the hardness and roughness of the shaft are correct. A shaft hardness of HRC 45 is recommended for a rubber sealing lip, with a roughness of Ra 0.4-0.8. A higher shaft hardness of HRC 60 and shaft roughness of Ra 0.1-0.4 is recommended for a PTFE lip.
Always start by making sure the oil seal is facing the right direction. The oil seal must be positioned with its spring to the side of the medium to be sealed. The oil seal must then be pressed into the bore. It must fit tightly (H8 in the groove is recommended). Use appropriate tools for this, such as an impact socket set, to ensure that the force is applied evenly during pressing. The oil seal must never be hammered into the bore with brute force, but eased in.
See here for more information and useful fitting tips.
Stijn de Cnop
Product Manager of Sealing & Polymer Technology
Product Manager of Sealing & Polymer Technology